
The Complete Handbook of Conveyors
A practical reference for buyers, installers, and operators of belt, roller, screw, and chain conveyor systems
by Alumigogo Books
non-fiction
The neutral, engineering-grade reference on conveyor selection, installation, maintenance, and repair — with no sales pitch.
🔒30-day money-back guarantee — not right for you? Full refund, no questions asked.
About this book
Whether you are replacing a 40-year-old belt line in a food plant, adding a roller conveyor to a small packaging operation, or designing a cross-dock sortation system, you need answers that go beyond the marketing sheet. This handbook is a practical, engineer-oriented reference that treats conveyors as mechanical systems to be understood, not as products to be sold. It covers the physics of why a conveyor jams, how to calculate belt tension, what a troughing idler is, and why a screw conveyor is the right choice for wet grain but the wrong choice for glass bottles.
The middle of the book is purely procedural: how to set up a new line, how to train a belt, what a preventive maintenance schedule looks like on a calendar, and how to diagnose the top 25 failure modes without calling a service technician. It also devotes a chapter to the business side, including how to evaluate aftermarket parts suppliers, when to in-source versus outsource maintenance, and what a small conveyor servicing operation needs to make a profit.
The final chapters look forward: what changes in motor efficiency regulations, robotic integration, and sensor technology will mean for installed systems, and which standards organizations and industry associations set the rules that matter. Whether you are a plant engineer trying to avoid downtime, a business owner about to spend six figures on a new line, or a serious hobbyist building a small-scale system, this handbook is the reference you will keep on the workbench, not on a shelf.
Reader Reviews
Anna Brown
★★★★★This is the book I needed ten years ago when I first had to spec a line for a food packing plant. Chapter 1 alone, explaining how friction and drive force actually interact, saved me from a misapplication I was about to make with a slippery product on an incline. The troubleshooting section is already dog-eared. This is not a fluff business book; it reads like a competent senior engineer standing next to you.
Nicholas Robinson
★★★★★Good solid reference overall. I gave it 4 stars because I wanted more pictures and dimensional diagrams in the installation chapter — describing a take-up assembly with words is fine, but photos would help. That said, the chapter on choosing between belt and chain conveyors is the clearest I've read, and the glossary was useful when I had to talk to a supplier who kept throwing jargon around. Worth the money for a maintenance office.
Nicholas Lewis
★★★★★I run a small automated parcel handling operation, and I bought this on a hunch. I was not prepared for how actionable it is. The daily/weekly maintenance checklists are printed and stuck on our main belt. The explanation of bearing runout and how it causes belt mistracking was the first time a book ever made that click for me. Five stars for actually respecting the reader's time and intelligence.
Charles Harris
★★★★★It's a decent collection of knowledge, but I found the tone a bit too dry and academic in parts. The chapter on brands felt too thin — it mentions names but doesn't really get into pricing specifics, which is what a small business owner wants. The fault-finding section was solid, saved me once on a jammed screw conveyor. If you are an engineer, this is fine. If you are a hobbyist, some sections may be heavier than you need.
Brenda Mitchell
★★★★★I manage a warehouse and I inherited a rig of ancient belt conveyors that nobody had documentation for. This handbook was the only reason I even knew what a snub pulley was. The chapter on leveling was a revelation — we fixed an ongoing tracking problem by re-shimming the stands exactly as the book says. It is the rare technical book that actually lives near the equipment, not in an office. A genuine desk reference.
Jennifer Scott
★★★★★Sold as a handbook and it earns that name — it's missing the 'pics and videos' modern feel, so it costs a star, but the depth of the technical chapters is excellent. I appreciated the honest section comparing mid-range vs premium components: it made me reconsider buying the cheap brand of idlers. Also, the FAQ section is surprisingly good. Nice to have a book that doesn't treat you like a buyer, but like an engineer.
Carol King
★★★★★I bought this to help me decide whether to replace our old line or just re-power it. It gave me enough technical substance to make the case to my boss, so on that score it's fine. However, I felt like the installation chapter jumps level a bit — it goes from basics to quite advanced torque specs very quickly. It has great math, but I could have done with just slightly fewer equations and a couple of clear visuals. A solid B.
Richard Lopez
★★★★★There's a specific reason I'm leaving a glowing review: the failure analysis. The chapter on troubleshooting covers what to listen for and what to look for in a running line, not just how to swap parts. I found a stretched chain diagnosis from the book, fixed it in an afternoon, and saved myself at least a day of downtime. I've already recommended it to my counterpart at another plant. One of the few engineering references I genuinely rate.